|
1. |
Install the cylinder head assembly.
|
2. |
Place the cylinder head carefully not to damage the
gasket.
|
3. |
Install the cylinder head bolts with washers.
|
4. |
Install the oil control valve (OCV) (A).
|
5. |
Install the heater pipe (A).
|
6. |
Install the water temperature control assembly (B)
and connect the bypass hose (A).
|
7. |
Install the injector & rail assembly (A).
|
8. |
Install the intake and exhaust manifold.
(Refer to Intake and Exhaust system in this group)
|
9. |
Install the camshafts.
|
10. |
Install the camshaft bearing caps with the order
below.
|
11. |
Install the timing chain.
(Refer to Timing system in this group)
|
12. |
Install the OCV (Oil Control Valve) adapter (A).
|
13. |
Install the cylinder head cover (A) with a new gasket
(B).
|
14. |
Tighten the cylinder head cover bolts (A) with the
order and steps.
|
15. |
Install the exhaust OCV (Oil control valve) (A).
|
16. |
Install the ignition coils (A).
|
17. |
Install the high pressure fuel pump (A) and the roller
tappet (B). (Refer to FL group)
|
18. |
Install the high pressure pipe (A). (Refer to FL
group)
|
19. |
Install the vacuum pipe assembly (A).
|
20. |
Connect the fuel hose (A), the PCV (Positive crankcase
ventilation) hose (B) and the PCSV (Purge control solenoid valve) hose
(C).
|
21. |
Connect the brake booster vacuum hose (A) and heater
hoses (B).
|
22. |
Connect the wiring connectors and harness clamps,
and remove the wiring and protectors from the cylinder head and intake
manifold.
|
23. |
Connect the radiator upper hose (A) and lower hose
(B).
|
24. |
Install the under covers (A).
|
25. |
Install the battery tray (C), the ECM (B) and then
connect the ECM connectors (A)
|
26. |
Install the battery (A) and the mounting bracket.
|
27. |
Install the air cleaner assembly.
|
28. |
Connect the battery negative terminal (A).
|
29. |
Install the engine cover.
|
Install the engine cover.
|
Perform the following :
|
Installation
1.
Installation is the reverse of removal.
•
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