Connecting Rod And Crankshaft |
1. |
Check the connecting rod end play.
Using feeler gauge, measure the end play while moving
the connecting rod back and forth.
|
2. |
Check the connecting rod bearing oil clearance.
|
3. |
Check the connecting rods.
|
4. |
Check the crankshaft bearing oil clearance.
|
5. |
Check the crankshaft end play.
Using a dial indicator, measure the thrust clearance
while prying the crankshaft back and forth with a screwdriver.
If the end play is greater than maximum, replace
the center bearing.
|
1. |
Remove the gasket material.
Using a gasket scraper, remove all the gasket material
from the top surface of the cylinder block.
|
2. |
Clean the cylinder block
Using a soft brush and solvent, thoroughly clean
the cylinder block.
|
3. |
Inspect the top surface of cylinder block for flatness.
Using a precision straight edge and feeler gauge,
measure the surface contacting the cylinder head gasket for warpage.
|
4. |
Inspect the cylinder bore.
Visually check the cylinder for vertical scratchs.
If deep scratchs are present, replace the cylinder
block.
|
5. |
Inspect the cylinder bore diameter.
Using a cylinder bore gauge, measure the cylinder
bore diameter at position in the thrust and axial direction.
|
6. |
Check the cylinder bore size code on the cylinder
block side surface.
Discrimination Of Cylinder Bore Size
|
7. |
Check the piston size mark (A) on the piston top
face.
A : Grade
S : ISG type
G : Gasoline engine
6 : 1.6L
Discrimination Of Piston Outer Diameter
|
8. |
Select the piston related to cylinder bore class.
|
1. |
Clean the piston.
|
2. |
The standard measurement of the piston outside diameter
is taken 33.9mm(1.5697in) from top land of the piston.
|
3. |
Calculate the difference between the cylinder bore
inner diameter and the piston outer diameter.
|
4. |
Inspect the piston ring side clearance.
Using a feeler gauge, measure the clearance between
new piston ring and the wall of ring groove.
If the clearance is greater than maximum, replace
the piston.
|
5. |
Inspect the piston ring end gap.
To measure the piston ring end gap, insert a piston
|
Installation
1.
Reassemble the steering wheel remote control switch after connecting
the connector.
2.
Reassemble the steering wheel.
...
Removal
1.
Disconnect the battery negative cable and wait for at least three
minutes before beginning work.
2.
Turn the steering wheel so that the ...
Components
[RH]
1. BJ assembly
2. Circlip
3. BJ boot band
4. BJ boot
5. Dynamic damper band
6. Dynamic damper
7. Shaft
8. TJ boot band
9. T ...