Hyundai Accent: Removal

Hyundai Accent RB (2010-2018) Service Manual / Engine Mechanical System / Engine And Transaxle Assembly / Engine And Transaxle Assembly. Repair procedures / Removal

•	Use fender covers to avoid damaging painted surfaces.

•	To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

•	Mark all wiring and hoses to avoid misconnection.

•	To release the fuel system pressure before removing the engine assembly, start the engine with the fuel pump relay removed. And then turn off the ignition switch after engine stops.

1.	Remove the engine cover (A).

2.

Disconnect the battery terminals (A). Disconnect the negative terminal first.

Tightening torque :

(+) terminal :

7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

(-) terminal :

4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

3.

Remove the air cleaner assembly.

(1)	Remove the air duct (A).

(2)	Disconnect the breather hose (B).

(3)

Disconnect the air intake hose (C) and then remove the air cleaner assembly (D).

Tightening torque

Hose clamp bolt:

2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)

Air cleaner assembly bolts:

7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

•	Install the air intake hose while the plate of the hose clamp must be in line with the stopper of the hose.

•	Install the air intake hose while the groove of hose must be matched to the protrusion of the throttle body.

4.

Remove the battery (A) after removing the mounting bracket.

Tightening torque:

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

5.

Disconnect the ECM connectors (A) and then remove the ECM (B) and the battery tray (C).

Tightening torque

ECM bracket bolt and nut :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

Battery tray bolts :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

6.

Remove the under covers (A).

Tightening torque:

6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)

7.	Loosen the drain plug, and drain the engine coolant. Remove the radiator cap to drain with speed. (Refer to Cooling system in this group)

8.

Disconnect the radiator upper hose (A) and lower hose (B).

Install the radiator hoses as shown illustrations.

9.	Recover the refrigerant and then remove the high pressure pipe (A) and low pressure pipe (B). (Refer to Air conditioning system in HA Group.)

10.	Remove the front bumper. (Refer to BD group)

11.	Remove the reil (A) and the front end module (B).

12.

Remove the resonator (A).

Tightening torque:

3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)

13.

Disconnect the wiring connectors and harness clamps, and remove the wiring and protectors from the cylinder head and intake manifold.

(1)	The A/C compressor switch connector (A) and the alternator connector (B)

(2)	The intake OCV (Oil control valve) connector (A) and the exhaust OCV (Oil control valve) connector (B)

(3)	The ignition coil connectors (A), the injector extension connector (B), the VIS (Variable intake system) connector (C) and the PCSV (Purge control solenoid valve) connector (D)

(4)	The FPCV (Fuel pressure control valve) connector (A), the intake CMPS (Camshaft position sensor) connector (B), the exhaust CMPS (Camshaft position sensor) connector (C).

(5)	The oxygen sensor connectors (A), the condenser connector (B)

(6)	The ECTS (Engine coolant temperature sensor) connector (A), the ground (B)

(7)	The ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) & IATS (Intake air temperature sensor) connector (B)

(8)	The knock sensor connector (A), the CKPS (Crankshaft position sensor) connector (B), the starter connector (C) and the OPS (Oil pressure switch) connector (D).

14.	Disconnect the (+) cable (A) from the fuse/relay box and the front connector (B).

15.	Disconnect the fuel hose (A) and the PCSV (Purge control solenoid valve) hose (B).

16.

Disconnect the brake booster vacuum hose (A) and the heater hose (B).

Install the heater hoses as shown illustrations.

17.	Remove the transaxle wire harness connectors and control cable from the transaxle. (Refer to AT or MT group).

18.	Disconnect the ATF oil cooler hoses (A).(Refer to AT group)

19.

Remove the front muffler (A) after removing the rear oxygen sensor connector from the bracket.

Tightening torque:

39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)

20.	Remove the steering u-joint mounting bolt (A). (Refer to ST group)

21.	Remove the front wheels. (Refer to SS group)

22.	Remove the lower arms (A). (Refer to SS group)

23.	Remove the stabilizer bar links (A). (Refer to SS group)

24.	Remove the tie rod ends (A). (Refer to ST group)

25.	Disconnect the drive shafts from the axle hubs. (Refer to DS group)

26.

Remove the roll rod bracket (A).

Tightening torque

Nut (B) :

107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

Bolt (C) :

49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

27.

Remove the roll rod mounting support bracket (A).

Tightening torque:

49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

28.

Disconnect the ground cable (A) and remove the engine mounting support bracket (B).

Tightening torque

Nut (C) :

63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 lb-ft)

Bolt(D) and nuts (E) :

49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

29.

Disconnect the ground cable, and then remove the transaxle mounting bracket bolts (A).

Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

30.

Remove the engine and transaxle assembly in the foward direction from the vehicle.

When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.

Engine And Transaxle Assembly. Repair procedures

...

Installation

Installation is in the reverse order of removal. Perform the following : • Adjust a shift cable. • Refill engine with engine oil. ...

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