Replacement
Removal |
|
1. |
Remove the following items.
|
2. |
Using a screwdriver or remover, remove the windshield molding
(A).
|
3. |
Cut out the sealant using the sealant cutting tool (09861-31100).
|
4. |
Remove the windshield glass (A) carefully using the glass holder
(B).
|
Installtion |
1. |
With a knife, scrape the old adhesive smooth to a thickness of
about 2mm (0.08 in.) on the bonding surface around the entire windshield
opening flange:
|
2. |
Clean the bonding surface with a sponge dampened in alcohol. After
cleaning, keep oil, grease and water from getting on the clean surface.
|
3. |
Install the windshield molding (A) and fasteners. Do not allow
any gaps.
|
4. |
Install the spacer (A) install the windshield glass (B) temporarily
with marking sure to position them on the center, and then place the
alignment mark (C).
|
5. |
With a sponge, apply a light coat of body primer to the original
adhesive remaining around the windshield opening flange. Let the body
primer dry for at least 10 minutes.
|
6. |
Apply a light coat of glass primer to the outside of the fasteners.
|
7. |
Pack adhesive into the cartridge without air pockets to ensure
continuous delivery. Put the cartridge in a caulking gun, and run a
bead of adhesive (B) around the edge of the windshield glass (A) between
the fastener and molding as shown. Apply the adhesive within 30 minutes
after applying the glass primer.
Make a slightly thicker bead at each corner.
|
8. |
Use suction cups (A) to hold the windshield ( B) over the opening,
align it with the alignment marks (C) made in step 15, and set it down
on the adhesive. Lightly push on the windshield until its edges are
fully seated on the adhesive all the way around. Do not open or close
the doors until the adhesive is dry.
|
9. |
Scrape or wipe the excess adhesive off with a putty knife or towel.
To remove adhesive from a painted surface or the windshield, wipe with
a soft shop towel dampened with alcohol.
|
10. |
Let the adhesive dry for at least one hour, then spray water over
the windshield and check for leaks. Make leaking areas, and let the
windshield dry, then seal with sealant:
|
11. |
Reinstall all remaining removed parts. Install the rearview mirror
after the adhesive has dried thoroughly. Advise the customer not to
do the following things for two the three days:
|
12. |
Installation the following items.
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Troubleshooting
Basic Troubleshooting
Basic Troubleshooting Guide
Customer Problem Analysis Sheet
Basic Inspection Procedure
Measuring Condition of Electronic Parts' Resistance
The ...
Map lamp
Push the lens (1) to turn the map lamp on or off. This light produces a spot
beam for convenient use as a map lamp at night or as a personal lamp for the driver
and the front passenger.
DOOR ...
Rail Pressure Sensor (RPS). Troubleshooting
Signal Waveform
...