Hyundai Accent: Installation
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1. |
Dowel pin of crankshaft should be positioned at 3°
in relation to vertical center line.
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2. |
Align the TDC marks (A) of the CVVT sprockets with
the upper surface of the cylinder head to make No.1 cylinder be positioned
at TDC.
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3. |
Install the new O-rings (A).
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4. |
Install the timing chain guide (A) and the timing
chain (B).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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When installing a timing chain, align the
timing marks on the sprockets with paint marks of the chain.
Order : Crankshaft sprocket → Timing chain
guide → Intake CVVT sprocket → Exhaust CVVT sprocket.
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5. |
Install the chain tensioner arm (A).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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6. |
Install the hydraulic tensioner (A) and remove the
pin (B).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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Recheck the top dead center (TDC) marks on
the crankshaft and camshaft.
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7. |
Install the timing chain cover.
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(1) |
Before installing, remove the hardened sealant
from the cylinder block and ladder frame surface.
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(2) |
Apply the liquid gasket(TB 1217H or LOCTITE
5900H) on the surface between the cylinder head and the cylinder
block.
Width :
3 ~ 5mm (0.1181~0.1969in.)
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(3) |
Apply the liquid gasket, THREE BOND 1282B
or THREE BOND 1216E on the water pump contact parts (A) of the
timing chain cover and Hyundai Gray RTV or THREE BOND 1217H
or LOCTITE 5900H on the rest parts (B). Reassemble the cover
within 5 minutes.
Width :
3.5 ~ 4.5 mm (0.1378 ~ 0.1772 in.)
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Remove oil or dust on the surface
surely.
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(4) |
Align the dowel pin of the cylinder block
and the holes of the oil pump.
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(5) |
Tighten the bolts to install the timing chain
cover (A).
Tightening
torque
M8 bolts :
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m,
13.7 ~ 17.4 lb-ft)
M6 bolts :
9.8 ~ 11.8 Nm (1.0 ~ 1.2 kgf.m, 7.2
~ 8.7 lb-ft)
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After the installation, do not crank
engine or apply pressure on the cover for half an hour.
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8. |
Using the SST(09455-21200), reassemble the timing
chain cover oil seal.
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9. |
Install the crankshaft pulley (A).
Tightening torque
:
127.5 ~ 137.3 N.m (13.0 ~ 14.0 kgf.m, 94.0
~ 101.3 lb-ft)
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There are two methods to hold the ring gear
when installing or removing the crankshaft damper pulley.
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• |
Install the SST (09231-2B100) to
hold the ring gear after removing the starter.
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Install the SST (09231-3D100) to
hold the ring gear after removing the dust cover.
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| 1. |
Remove the bracket (A).
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| 2. |
Remove the dust cover (A) and unfasten
the transaxle mounting bolt (B).
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| 3. |
Adjust the length of the holder nuts
(A) so that the front plate of the holder (B) puts in
the ring gear (C) teeth.
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| 4. |
Adjust the angle of the links (D),
and fasten the bolt 70mm(2.7559in) in the original mounted
hole.
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| 5. |
Tighten the bolts and nuts of the
holder and links securely.
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When installing the pulley, the groove on
the pulley should be positioned outside.
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10. |
Install the water pump (A) with a gasket.
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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11. |
Install the water pump pulley (A) and the drive belt
idler (B).
Tightening torque
:
A: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~
8.7 lb-ft)
B: 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1
~ 39.8 lb-ft)
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Tighten the bolts diagonally.
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12. |
Install the engine support bracket (A).
Tightening torque
:
29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~
30.4 lb-ft)
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13. |
Install the alternator bracket (B).
Tightening torque
:
19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~
19.5 lb-ft)
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14. |
Install the engine mounting support bracket (B) and
connect the ground cable (A)
Tightening torque
Nut (C) :
63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~
61.5 lb-ft)
Bolt(D) and nuts (E) :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~
47.0 lb-ft)
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15. |
Install the alternator (A).
Tightening torque
M8 bolt :
19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~
19.5 lb-ft)
M10 bolt :
29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~
30.4 lb-ft)
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16. |
Install the drive belt (A).
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17. |
Adjust tension by tightening the alternator tension
adjust bolt (A).(Refer to Charging system in EE Group).
Tension
New belt: 882.6 ~ 980.7N (90 ~ 100kg, 198.4
~ 220.5lb)
Used belt: 637.4 ~ 735.5N (65 ~ 75kg, 143.3
~ 165.3lb)
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18. |
Before installing the cylinder head cover, remove
oil, dust or hardened sealant from the timing chain cover and the cylinder
head upper surface.
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19. |
After applying the liquid gasket, Hyundai Gray RTV
or THREE BOND 1217H or LOCTITE 5900H on the cylinder head cover, reassemble
the cover within five minutes.
Width :
2.0 ~ 2.5mm(0.0787~0.0984in.)
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20. |
Install the OCV (Oil Control Valve) adapter (A).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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• |
Keep the OCV adapter clean.
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• |
Make sure the O-rings on the front
bearing cap are installed.
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21. |
Install the cylinder head cover (A) with a new gasket
(B).
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Do not reuse the disassembled gasket.
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22. |
Tighten the cylinder head cover bolts with the order
and steps.
Tightening torque
1st step: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m,
2.9 ~ 4.3 lb-ft)
2nd step: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m,
5.8 ~ 7.2 lb-ft)
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23. |
Install the exhaust OCV (Oil Control Valve) (A).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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24. |
Install the ignition coils (A).
Tightening torque
:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7
lb-ft)
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25. |
Install the high pressure fuel pump (A) and the roller
tappet (B). (Refer to FL group)
Tightening torque
:
12.7 ~ 14.7N.m (1.3 ~ 1.5kgf.m, 9.4 ~ 10.8lb-ft)
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Before installing the high pressure fuel
pump, position the roller tappet in the lowest position (BDC)
by rotating the crankshaft. Otherwise the installation bolts
may be broken because of tension of the pump spring.
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Do not use already used bolt again.
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When tightening the installation bolts of
the high pressure fuel pump, tighten in turn the bolts in small
step (0.5 turns) after tightening them with hand-screwed torque.
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Note that internal damage may occur when
the component is dropped. In this case, use it after inspecting.
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Apply engine oil to the O-ring (A) of the
high pressure fuel pump, the roller tappet (B), and the protrusion
(C). Also apply engine oil to the groove where the protrusion
is installed.
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26. |
Install the high pressure pipe (A). (Refer to FL
group)
Tightening torque
:
26.5 ~ 32.4N.m (2.7 ~ 3.3kgf.m, 19.5 ~ 23.9lb-ft)
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Do not reuse the high pressure pipe.
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27. |
Install the vacuum pipe assembly (A).
Tightening torque
:
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
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28. |
Connect the fuel hose (A) and the PCV (Positive crankcase
ventilation) hose (B).
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29. |
Connect the FPCV (Fuel pressure control valve) connector
(A), the intake CMPS (Camshaft position sensor) connector (B), the exhaust
CMPS (Camshaft position sensor) connector (C).
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30. |
Connect the oxygen sensor connectors (A), the condenser
connector (B).
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31. |
Connect the ignition coil connectors (A), the injector
extension connector (B), the VIS (Variable intake system) connector
(C) and the PCSV (Purge control solenoid valve) connector (D).
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32. |
Connect the intake OCV (Oil control valve) connector
(A) and the exhaust OCV (Oil control valve) connector (B).
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33. |
Connect the A/C compressor switch connector (A),
the alternator connector (B) and the cable from the alternator “B” terminal
(C).
Tightening torque
:
9.8 ~ 14.7N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.8lb-ft)
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34. |
Install the under covers (A).
Tightening torque
:
6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)
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35. |
Install the RH front wheel.
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36. |
Install the air cleaner assembly.
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(1) |
Install the air cleaner assembly (D) and
connect the air intake hose (C).
Tightening
torque
Hose clamp bolt :
2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2
~ 3.6lb-ft)
Air cleaner assembly bolts :
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8
~ 7.2lb-ft)
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(2) |
Connect the breather hose (B).
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(3) |
Install the air duct (A) .
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• |
Install the air intake hose while
the plate of the hose clamp must be in line with the
stopper of the hose.
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• |
Install the air intake hose while
the groove of hose must be matched to the protrusion
of the throttle body.
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37. |
Connect the battery negative terminal (A).
Tightening torque
:
4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)
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38. |
Install the engine cover.
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Make sure the engine cover is installed before
driving.
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Sprockets, Hydraulic
Tensioner, Chain Guide, Tensioner Arm
1.
Check the CVVT sprocket, crankshaft sprocket teeth
for abnormal wear, cracks or damage. Repla ...
See also:
Disassembly
1.
Fix the steering gear box assembly (A) on the vice.
2.
Remove the bellows clip (A) in the direction of the arrow. (The
left and ...
Intake Air Temperature
Sensor (IATS). Repair procedures
Inspection
1.
Turn the ignition switch OFF.
2.
Disconnect the IATS connector.
3.
Measure resistance between th ...
Tire terminology and definitions
Air Pressure: The amount of air inside the tire pressing outward on the
tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the combine ...
Inspection
